Full-automatic magnetic particle flaw detector
全自(zi)動(dong)磁(ci)(ci)粉(fen)探傷(shang)檢(jian)測流(liu)水線是主(zhu)要為大批量的工(gong)(gong)件檢(jian)測而設(she)計(ji)的，除人工(gong)(gong)觀(guan)察裂紋(wen)外，其它動(dong)作均自(zi)動(dong)完(wan)成。采用固定流(liu)水式，主(zhu)要由電(dian)(dian)器(qi)(qi)控制(zhi)(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、機(ji)械流(liu)水線傳輸(shu)(shu)(shu)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)和輸(shu)(shu)(shu)送式遠離法退(tui)磁(ci)(ci)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)等組(zu)成。電(dian)(dian)器(qi)(qi)控制(zhi)(zhi)(zhi)部分集中安裝在電(dian)(dian)源(yuan)控制(zhi)(zhi)(zhi)柜(ju)內，由磁(ci)(ci)化(hua)周向電(dian)(dian)源(yuan)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、縱向磁(ci)(ci)化(hua)電(dian)(dian)源(yuan)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、電(dian)(dian)氣(qi)控制(zhi)(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)（包含PLC控制(zhi)(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)）、復合磁(ci)(ci)化(hua)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、紫外線燈及暗室(shi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)，暗室(shi)照明(ming)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)構成；機(ji)械系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)由流(liu)水線傳輸(shu)(shu)(shu)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)（由電(dian)(dian)機(ji)和輸(shu)(shu)(shu)送帶傳輸(shu)(shu)(shu)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)），電(dian)(dian)極夾持(chi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)（氣(qi)缸和磁(ci)(ci)化(hua)電(dian)(dian)極）、磁(ci)(ci)懸(xuan)液噴灑、過濾及回收系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)構成，遠離法退(tui)磁(ci)(ci)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)由高場強退(tui)磁(ci)(ci)線圈、減速機(ji)電(dian)(dian)機(ji)、輸(shu)(shu)(shu)送帶傳輸(shu)(shu)(shu)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)組(zu)成。
The full-automatic magnetic particle inspection assembly line is mainly designed for mass inspection of workpieces, and all other actions are automatically completed except manual observation of cracks. Fixed flow type is adopted, which mainly consists of electrical control system, mechanical flow line transmission system and conveying type remote demagnetization system. The electric appliance control part is centrally installed in the power control cabinet and consists of a magnetization circumferential power supply system, a longitudinal magnetization power supply system, an electric control system (including a PLC control system), a composite magnetization system, an ultraviolet lamp, a darkroom system and a darkroom lighting system. The mechanical system consists of assembly line transmission system (composed of motor and conveyor belt transmission system), electrode clamping system (cylinder and magnetized electrode), magnetic suspension spraying, filtering and recovery system. The remote demagnetization system consists of high-field demagnetization coil, reducer motor and conveyor belt transmission system.
一(yi)次性(xing)復(fu)合(he)磁化可檢查(cha)出工(gong)件表面(mian)和近表面(mian)因鍛造、熱(re)處理、機械加(jia)工(gong)和疲勞而(er)引起的裂痕(hen)等細(xi)微缺(que)陷(xian)(xian)，磁化噴(pen)淋后(hou)經過人(ren)工(gong)觀察(cha)有無缺(que)陷(xian)(xian)，設備探(tan)傷完(wan)畢后(hou)，由于批量(liang)較大(da)，觀察(cha)完(wan)畢后(hou)由輸送帶退磁，速度(du)快、效(xiao)率高。
One-time composite magnetization can check out minor defects such as cracks on the surface and near surface of the workpiece caused by forging, heat treatment, mechanical processing and fatigue. After magnetization spraying, manually observe whether there are any defects. After equipment flaw detection is completed, due to large batch size, the conveyor belt demagnetizes after observation, with high speed and efficiency.
